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Why Transformer Rated In kVA, Not in KW?

Transformer Always Rated In kVA instead of KW

As the name suggest, transformer only transfer the power from one circuit to another without changing the value of power and frequency. In other words, It can only step up or step down the value of current and voltage while the power and frequency would remain same. A general date on transformer nameplate are printed for further details, such as rating in VA, single phase / three phase (power or distribution transformer), step up / step down, connection etc.

There are two type of losses in a transformer;

1. Copper Losses

2. Iron Losses or Core Losses or Insulation Losses

Let’s explain in more details to get the idea that why a transformer rated in VA instead of kW?

When manufactures design a transformer, they have no idea which kind of load will be connected to the transformer. The load may be resistive (R), inductive (L), capacitve (C) or mixed load (R, L and C). Its mean, there would be different power factor (p.f) at the secondary (load) side on different kind of connected loads depends on R, L and C. This way, they go for VA instead of W in case of Transformer.

Lets clear the rating of transformer in VA instead of W  with solved example.

Losses of transformer will remain same as  long as the magnitude of current / voltage is same. No matter what power factor of the load current / voltage is

Example 

Suppose for a single phase step up transformer

Transformer rating in kVA = 11kVA

Primary Voltages  = 110V

Primary Current = 100 A

Secondary Voltages = 220V

Secondary Current = 50 A.

Equivalent resistant on Secondary = 5Ω

Iron losses = 30W

In first scenario, If we connect a resistive load to the secondary of the transformer at unity power factor θ = 1,

Then total losses of transformer would be copper losses + iron losses, i.e.

I²R + Iron losses

Putting the values,

(502 x 5 ) + 30W = 12.53kW

i.e. losses on primary and secondary of transfer is still same. (See below example for secondary losses as well)

The transformer output will be:

P = V x I x Cos θ

Again putting the value from secondary (Same value if we put the values from primary)

P = 220 x 50 x 1 = 11kW.

Now rating of transformer

kVA = VA / 1000

kVA = 220 x 50 / 1000 = 11kVA.

Now, In second scenario, connect a capacitive or inductive load to the secondary of the transformer at power factor θ = 0.6.

Again, total losses of transformer would be copper losses + iron losses, i.e.

I²R + Iron losses

Putting the values,

(502 x 5 ) + 30W = 12.53kW

Hence proved that losses in both of primary and secondary is same.

But The transformer output will be:

 

P = V x I x Cos θ

Again putting the value from secondary (Same value if we put the values from primary)

P = 220 x 50 x 0.6 = 6.6kW.

Now rating of transformer

kVA = VA / 1000

kVA = 220 x 50 / 1000 = 11kVA.

Now, In second scenario, connect a capacitive or inductive load to the secondary of the transformer at power factor θ = 0.6.

Again, total losses of transformer would be copper losses + iron losses, i.e.

I²R + Iron losses

Putting the values,

(502 x 5 ) + 30W = 12.53kW

Hence proved that losses in both of primary and secondary is same.

But The transformer output will be:

P = V x I x Cos θ

Again putting the value from secondary (Same value if we put the values from primary)

P = 220 x 50 x 0.6 = 6.6kW.

Now rating of transformer

kVA = VA / 1000

kVA = 220 x 50 / 1000 = 11kVA.

Related Post: What are the Colored Aerial Marker Balls on Power Lines For?

Its mean, 11kVA transformer rating means it can handle of 11kVA. It is our turn to transform and utilize the 11kVA as 11kW (we can do it by improving the power factor to 1 in case of pure resistive load) which is not predictable and even very hard to get in case of inductive and capacitive loads where power factor would have different values.

From the above example, it is clear that the rating of transformer is same (11kVA) but different output in power (11kW and 6.6kW) due to different power factor values after connecting different kind of load which is not predictable for transformer manufactures where the losses are same in both cases.

So these are the exact reason for transformer rating in kVA instead of kWA.

Distributed pumping solutions represent a new paradigm in chilled water air conditioning

Chilled water systems with modulating valves are common air conditioning systems in today’s commercial and residential buildings.

However, these systems face challenges with balancing and poor dynamic flow regulation, which leads to severe energy loss, inadequate climate control, and an often uncomfortable environment.

Focus on the heart of the HVAC system

All chilled water distribution systems require pumps for moving the chilled water, and all buildings have several terminal units such as AHUs, FAHUs, FCUs with different needs.

There are several reasons why chilled water loops can get out of balance, such as improper commissioning, components deteriorating over time, aging of the building, and changes to other parts of the system installation.

An imbalanced water loop can lead to a low Delta T, causing the chillers to work outside the best efficiency point and over pumping the loop.

This leads to excessive energy consumption and can result in an uncomfortable environment.

As a solution to these challenges, distributed pumping solutions are growing in popularity.

Replacing valves with pumps on each floor of the building, instead of centralizing them in the basement, provides continuous automatic balancing, reducing pump energy consumption and providing a more consistent and comfortable indoor climate.

Holistic solution to imbalanced water loops 

Distributed pumping solutions are a paradigm shift away from centralised pumps in distribution networks towards decentralised pumps throughout the building.

By replacing balancing and motorised valves with pumps, the system is equipped only with components that generate pressure only when and where it is needed.

This reduces the time spent on balancing the system, as once the correctly sized pumps are selected, there are no valves needed to 

balance the system.

Additionally, the main pumps can be downsized as distributed pumps generate the needed pressure individually, saving pump energy that way as well.

Distributed pumping solutions can be applied to existing chilled water systems that need refurbishment, or to new commercial buildings planned with chilled water air conditioning.

How distributed pumping works

Distributed pumping systems consist of five key components: primary pumps, distributed pumps, primary pump controller, check valves, and sensors located throughout the building.

The primary pump controller uses a control algorithm to manage the primary pumps, which are variable speed pumps that are regulated by sensor measurements from the decoupled line to avoid over or under pumping the system. Dedicated distributed pumps are installed with a non-return valve at each air handling unit (AHU) or a branch containing multiple FCUs.

The distributed pumps measure the air temperature using the AHU air duct sensor and will automatically regulate the speed to achieve the desired temperature.

Interfaces with the building management system (BMS), if installed, and other control options can be discussed during the design process, ensuring seamless integration based on the sequence of operations.

For multiples FCUs in the branch, the pumps’ in-built differential pressure control enables perfect proportional pressure control, so even the further FCU is adequately fed with flow and pressure to create perfect indoor climate

A well-balanced loop system creates a well-balanced indoor climate

Distributed pumping solutions represent a new paradigm in chilled water air conditioning.

By providing consistent, accurate load balancing, distributed pumping solutions save energy and provide optimal comfort for people in the building.

They are also fast and easy to commission, reducing the initial investment and the time spent on system balancing.

For all these reasons and more, distributed pumping is becoming widely spread in commercial building projects around the world.

Hermetic Compressor & Semi-hermetic compressors

A hermetic or sealed compressor is one in which both compressor and motor are confined in a single outer welded steel shell. The motor and compressor are directly coupled on the same shaft, with the motor inside the refrigeration circuit. Thus the need for a shaft seal with the consequent refrigerant leakage problem was eliminated. All the refrigerant pipeline connections to the outer steel shell are by welding or brazing. The electrical conductors to the motor are taken out of the steel shell by sealed terminals made of fused glass. The figure below shows the cut-away view of a hermetic compressor. One can see the cooper windings inside the outer shell and also the refrigerant conections (copper pipes). Hermetic compressors are ideal for small refrigeration systems, where continuous maintenance (replenishing refrigerant and oil charge etc) cannot be ensured. Hence they are widely used in domestic refrigerators, room air conditioners etc. Since, the motor is in the refrigerant circuit, the efficiency of hermetic compressor based systems is lower as the heat dissipated by the motor and compressor becomes a part of the system load. Also material compatibility between the electrical windings, refrigerant and oil must be ensured. Since the complete system is kept in a welded steel shell, the hermetic compressors are not meant for servicing. A variation of hermetic compressor is a semi-hermetic compressor, in which the bolted construction offers limited serviceability.

Semi-hermetic compressors are identical sealed type, but the motor and compressor built in manufactured housing with screw sections or access panels for ease of maintenance. These compressors are manufactured in small and medium capacities and their engine power may be up to 300 kW. For this reason, they are cheap, and another advantage is that they are compact. In addition, they have no problems with leaking. On Fig. 3.5 shows a new type of semi-hermetic reciprocating compressors for medium-and low-temperature commercial refrigeration equipment. They are issued to alternative refrigerants (e.g.. R-134a, R-404A and R-507). Fig. 3.5a shows a cutaway view of a single-stage octagon series semi-hermetic reciprocating compressors with a nominal engines with a capacity of 60 and 70 HP With integrated ripple mufflers and performance management (100-75-50%), smooth, efficient and compact piston semihermetics now available for this category of potential. They can work with refrigerants R-134a, R-407C, R-404A, R-507A, R-22. Fig. 3.5b shows used a two-stage semi-hermetic reciprocating compressors for extremely low temperatures and its main feature is the two-stage compression in a single package. A two-stage compression, the compression ratio of the share, thus avoiding extreme temperatures and achieve very reliable operation. In particular, for commercial refrigeration systems with high load variations, energy-efficient operation at full and partial load (capacity up to four stages) to all common refrigerants can be at a reasonable price. In addition, it is recognized features of the octagon, compressors, which even pay with a double in tandem configuration.

Advanced Casting - 1

Introduction

The Melter Should not only understand the operation of the equipment he required to use .
He should know Nature & Metallurgy of Various Cast metals , their behaviour During solidification & cooling , their physical & mechanical properties
Therefore the need arise to understand in depth about the advanced casting Process.

Melting Equipments

We are Discussing some of the Melting Equipments in Detailed here

i)Crucible Furnace

a) Coke Fire Furnace
b) Oil & Gas Fired furnace
ii)Open hearth Furnace
iii)Air Furnace
iv)Rotary Furnace
v)Cupola Furnace
vi)Electric Furnace

a) Direct Arc Furnace.
b)Indirect Arc Furnace.
c)Electric Induction Furnace
Crucible Furnaces
Simplest of all the Foundries
Used for Melting many Ferrous & non Ferrous Metals, Copper based Alloys .
Crucible is made of Chamotte or clay or graphite For melting said materials.
while for melting Al & zinc base alloys these are made of Steel & CI .

one of the Crucible Furnance is a Coke Fired Furnance
Used for Melting non ferrous metals such as brass , Bronze & aluminium .
Generally installed in Pit
Has a Steel cylindrical Steel Shell, lined on inner side with refractory bricks , closed at the bottom with a grate & covered at top with a removable lid.
Metal to be Melted is contained in a crucible which is embedded in burning coke .

Reform Movement in kerala

Samathwa samajam:1836 - nadar
Ayya Vaikundar (Vaikunda swamikal) founded Samathwa samajam for reform of nadar community.
He organized SAMA PANTHI BHOJANA in each and every place of worship in the name of ANNA DHANAM.

Sri Narayana Dharma Paripalana Yogam :1903 –Ezhava
• 1903 May 15 :The S.N.D.P. Yogam came into existence under the guidance of Sri Narayana Guru
• 1904:Its first annual session held at Aruvippuram ,Trivandrum
• The basic aim of was to popularize Guru’s messages and bring about the social regeneration of the Ezhavas and other backward communities.
• Dr. Palpu and Kumaran Asan were active leaders.
• Some Newspapers also helped to spread Gurus’s message of social reform.
Eg: Sujananandini NewsPaper :1891 (Published by Paravoor Kesavanasan) Kerala Kaumudi 1911-(Started by KV Kunhiraman)Yogadaanam is a well known publication from SNDP

Islam Dharma Paripalana Sangham:1906

Vakkom Abdul Khader Moulavi established Islam Dharma Paripalana Sangham for the reform of Muslims.

Sadhujana Paripalana Sangham: 1907 -For Dalits
Ayyankali’s Sathujana Paripalana Sangham was established for education for Dalits with the support of government of Travancore.
Thomas Vaidyar was given the responsibility of organization correspondence.

SJPS published a monthly magazine, Sadhujana Paripalini, the first ever magazine to be brought out by the Dalit community. Kali Chodikkuruppan was the founder editor.
Later this sangham became Pulaya Mahasabha.

Yoga kshema Movement: 1908 -Namboothiri
Slogan: “Make Namboothiri a human being”.

Aim: the marriage of all the junior Namboothiri males within the community itself, to popularise the study of English and to abolish the purdah system from Namboothiri females
Leaders: E.M.S. Namboothiripad and V.T.Bhattatiripad.
"Unni Namboothiri" was a famous publication from Yoga kshema Sabha.

Prathyaksha Raksha Daiva Sabha:1909
Prathyaksha Raksha Daiva Sabha ("God's Church of Visible Salvation") was a Dalit religious protest movement founded at Eraviperoor, Pathanamthitta by Poikayil Yohannan.

The PRDS rejected both Christianity and Hinduism, and preached that God would send an incarnation to liberate the Dalits.
They spread message to leave superstitious beliefs, and to stop practicing black magic and sacrificing the animals
Vaala Samudaya Parishkarani Sabha : 1912


Fishermen community reform society.
It was organized under Pandit K P Karuppan, the "Lincoln" of Kerala"
Leaders: N Krishnan, VV Velukkuttty Arayan and rao Bahadur VV Govindan
Initially it was a small group called kalyana dayini sabha
Aim: abolish outdated customs, spread discipline, hygiene , education and freedom of movement.
Nair Service Socety: 1914
Founded by: Mannathu padmanabhan on October 31, 1914
Inspiration: “Servants of Indian Society” by GK Gokhale
Areas: Reform Nair society, abolition of Talikettukalyanam, Tirandukuli, untouchability, joint family system

Sahodara Sangham :1917
Founded by the noted Ezhava leader, K.Ayyappan(also known as Sahodaran Ayyappan) at Cherai, Kochi in 1917

Aim: eradication of the evils of caste and popularizing the idea of misra-bhojanam among the Ezhavas and other castes considered inferior to them .

Yukthivadi Sangham :1935
Yukthivadi Sangham was registered at Cochin M. C. Joseph as secretary and Panampilly Govinda Menon as treasurer. M C Joseph was the sole editor-publisher of "Yukthivaadi" Magazine by Sahodara Sangham.
The existing Kerala Yukthivadi Sangham (KYS) was formed at Kozikode in 1969 May Adv. M. Prabha as president and P.S. Raman Kutty as Secretary